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Flux Concentrators / Shields

Laminated Flux Concentrators

High-Performance Magnetic Cores for Precision Current Sensing

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Custom Laminated Flux Concentrators and Precision Stacking

Designed to minimize eddy current losses, these cores offer superior shielding and signal clarity for both standard and custom industrial geometries.

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Laminated Flux Concentrators for High Speed Sensing

Laminated Flux Concentrators are engineered for high-precision, high-efficiency current sensing applications. These soft ferromagnetic cores are designed to work in conjunction with magnetic field sensors—such as Hall effect sensors—for contactless current measurement across a wide range of amperages. These concentrators significantly improve the accuracy and linearity of sensing systems by channeling magnetic flux with minimal losses. The laminated structure minimizes eddy current and hysteresis losses, making them ideal for use in high-speed and Mid-frequency applications.

Key Features

1

High Permeability

Ensures efficient magnetic flux guidance

2

Low Power Loss

Reduced hysteresis and eddy current losses

3

Contactless Measurement

Operates without direct connection to the conductor

4

Customizable Thickness

Available in customer-specific lamination counts

5

High Linearity

Accurate response across the magnetic field range

6

Thermal Stability

Consistent performance across temperature variations

7

Rapid Response

<2 microsecond response time suitable for fast-switching applications

8

Versatile Configurations

Customizable by application

Technical Specifications

Magnetic Properties

Available Soft Magnetic alloys and their typical Magnetic, Chemical and Physical properties:

 

Magnetic  Properties
PropertiesMeasurementUnit80% NiFe⁷Mumetal⁷48% NiFe⁸Si SteelFe-49%
Co-2%V
DC Magnetic PropertiesBsTesla0.75¹0.76¹1.5³1.73⁹2.25(11)
BrTesla0.4²0.5²1.1³-1.3
B at 100 A/mTesla--1.2--
Hc²A/m0.350.62.8-40 to
160(12)
µ4⁴-550000120000---
µ max-570000350000190000-18000
60Hz AC Magnetic Propertiesµ4z⁵-700005000010400>25001200
µz8⁶---54000--
µ max-9500095000--12000
Core lossW/Kg0.0150.0150.43.9¹⁰2.3 to 3.0(13),
3.8 to 5(14)

 

 

Technical Specifications

Chemical Composition

ElementsUnit80% NiFe⁷Mumetal⁷48% NiFe⁸Si SteelFe-49%
Co-2%V
Ni%78-8178-8147-48Nil-
Mo%4.5-64.5-6NilNil-
Si%0.05-0.40.05-0.40.11.6 - 2.1-
Mn%0-0.50-0.50.50.5-
C%0.010.010.0050.01-
Co%----49
V%----2
Fe%BalanceBalanceBalanceBalanceBalance

Technical Specifications

Physical Properties

CharacteristicUnit80% NiFe⁷Mumetal⁷48% NiFe⁸Si SteelFe-49%
Co-2%V
Densityg/cm³8.78.78.27.758.12
Specific HeatJ/Kg.˚C460460500-460
Thermal conductivityW/m.˚C191913-33
Mean CTE between -50˚C & +200˚C˚C⁻¹12 x 10⁻⁶12 x 10⁻⁶8 x 10⁻⁶-9.7 x 10⁻⁶
Electrical resistivityµΩ.cm606045-40
Curie PointᵒC420420450-950
Coefficient of magnetostriction at Saturation ∆l / l-1-3 x 10⁻⁶1-3 x 10⁻⁶24 x 10⁻⁶-70 x 10⁻⁶
Melting temperatureᵒC145014501425-1480
Hardness(Cold Worked)Hv325325250-400
UTS(Cold Worked)MPa10501050850-1200
0.2% PS(Cold Worked)MPa10301030820-1150
Elongation(Cold Worked)%333-2
Hardness(Annealed)Hv160160140155220
UTS(Annealed)MPa650650500380480
0.2% PS(Annealed)MPa280280250250300
Elongation(Annealed)%353540min 304.5
Grain Size(Annealed)-889--
Hardness(Finished Part)Hv110110100--
UTS(Finished Part)MPa530530450--
0.2% PS(Finished Part)MPa160160200--
Elongation(Finished Part)%454535--
Grain Size(Finished Part)-0-30-30--

PML’s Standard Flux Concentrators

(All dimensions are in mm)

Order CodeABCDEFG
C-2.5-4-3.8-SiFe2.541414663.8
C-2.5-4-3.8-NiFe2.541414663.8
C-5-4.5-4.5-SiFe54.52316.4147.54.5
C-5-4.5-4.5-NiFe54.52316.4147.54.5
C-8-6.25-8-SiFe86.25402027.57.58
C-8-6.25-8-NiFe86.25402027.57.58

 

 

End Applications

1

Automotive current sensing

2

Electric energy meters

3

Industrial automation systems

4

Power electronics monitoring

Why Choose PML?

1

Fully equipped in-house infrastructure for Design, Prototyping, Testing-Calibration and mass production

2

Approved by Melexis, a global Hall sensor leader

3

Strong background in magnetic metallurgy and core manufacturing

4

AEC-Q compliant testing lab and dimensional quality control

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