Die Casting
Produce Complex, High-Volume ZAMAK Parts Cost-Effectively with Our Multi-Slide Die Casting.
Perfect for sustainable mass production: exceptional tolerances, low energy use, and full recyclability.
Zamak ingots are melted at 420°C and injected to produce intricate, tight-tolerance parts with ease.
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We start with high-quality Zamak alloy ingots to ensure consistency, durability, and optimal casting performance.
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Precision tooling is designed and built to shape every part to exact specifications with repeatable accuracy.
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Molten Zamak is pressure-injected into compact dies, forming complex geometries with minimal tolerances.
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Optional machining ensures ultra-tight tolerances and specific features when required.
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Optional plating provides enhanced surface finish, corrosion resistance, and desired properties.
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Your components are expertly assembled with other parts as per your final product needs.
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Each part undergoes rigorous checks for accuracy, strength, and quality—ensuring zero compromise.
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Finished components are carefully packed to maintain quality and integrity during transit.
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Ready-to-ship parts are dispatched on time, delivering precision and performance to your doorstep.
Comparison
| PML Multi-Slide Die Casting Machine | Conventional Die Casting Machine | |
| No. of slides | 2-4 | 2 |
| Sprue requirement | No | Yes |
| Precision level | High (0.025mm) | Normal |
| Complex casting | Easy | Difficult |
| Production cycle | Fast(up to 15shots/min) | Slow |
| Surface finish | High | High |
| Material usage | Low | High |
| Die Change | Easy (15mins) | Difficult |
| Secondary operations | Reduced/Eliminated | Required |
| Output | High | Low |
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Rapid cycle times enable large-scale output with consistent quality.
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Delivers tight tolerances and superior surface finishes.
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Components are durable yet lightweight, ensuring mechanical integrity.
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Supports various surface treatments including plating, painting, and polishing.
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Die-cast parts can integrate features like bosses and studs, reducing secondary operations.
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Enables production of strong yet lightweight parts with thin walls for advanced applications.
Zamak’s unique alloy blend delivers high tensile strength, tight tolerances, and repeatable results in demanding manufacturing environments.
Benefits
The use of the ZAMAK in the multi-slide die-casting has several advantages
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With over six decades of expertise, PML delivers high-performance component technologies and precision solutions trusted across critical industries.
Zamak is a zinc-based alloy with aluminium, magnesium, and copper—perfect for strong, detailed, and durable die-cast parts.
Pioneering cutting-edge technology to develop reliable, high-performance magnetic components and engineering solutions.
