Soft Magnetic Alloys
Rely on FeNI Soft Magnetic Alloy for exceptional heat and corrosion resistance across demanding environments.
Fe-Ni Soft Magnetic Alloy is designed for efficient magnetic performance, offering high permeability, low coercivity, and low core losses. It is widely used in electrical and electronic applications such as transformers, inductors, relays, and magnetic shielding, where stable and reliable magnetic properties are essential.
Melting of virgin elements to make ingots of Stellite 6 Alloy by Vacuum Induction melting (VIM)
Alloy chemistry and ingot specifications are finalized as per application requirements.
As per customer requirements, mould design carried out and planned for charge preparation, charge sequences in VIM furnace. Careful selection of raw materials are the prime factor to achieve specified chemistry of an alloy.
Virgin elements are charged into the VIM furnace either in air or under vacuum, with precise adjustments made for trace element additions during melting.
The melt is poured under vacuum into precision-engineered molds using an automatic tilting mechanism for defect-free solidification. With online temperature, Spectro, and oxygen data, we meticulously control melting and refining to achieve the specified ingot composition.
Post-casting processes include surface treatment, cropping, and preparation of ingots for downstream processing.
Every batch is tested for chemical composition by Spark- OES / wet analysis / Gas analysis, and physical compliance as per customer specification before secure packaging.
Properties
Performs under pressure—resistant to saline, heat, and mechanical stress in critical environments.
Alloy | Mechanical properties* | PML alloy: as cast* |
PML FeNi Alloys
*Typical | Vickers Hardness (HV) | 150 - 220HV |
| Tensile Strength Ultimate (UTS) | 400 - 600MPa |
| Tensile Strength Yield (YS) | - |
| Young’s Modulus (E) | - |
| Elongation of Break | - |
| Reduction of Area | - |
Process Capability
Custom ingot shapes and batch sizes tailored to exact customer specifications.
Input Batch size | Output | Alloying Elements | Chemistry tolerance | Impurities Max |
30 kgs to 600 kgs | Ingot of required shape as per customers requirement | Si,Mn | +/- 0.5 % for Higher level % (Above 2 digit) and +/- 0.3 % for lower level % (Single digit) | Oxygen < 25ppm Hydrogen < 3ppm Nitrogen < 50ppm All other impurities < 50 ppm |
Chemical analysis performed using Ametek Spectromaxx.
Technical Specifications
Engineered to meet demanding specs with consistent quality and adaptable performance.
Elements | Range (Min -Max%) |
|
|
| FeNi42 | FeNi50 | FeNi80 |
Nickel | 41.50- 42.50 | 49.00-49.50.50 | 79.00-81.50 |
Carbon | 0.00 - 0.05 | 0.00 - 0.030 | 0.00 - 0.030 |
Silicon | 0.00 - 0.30 | 0.15 - 0.30 | 1.10-1.50 |
Manganese | 0.00 - 0.80 | 0.30 - 0.60 | 0.60-1.10 |
Chromium | 0.00 - 0.25 | - | 2.60-3.00 |
Phosphorous | 0.00-0.020 | 0.00-0.020 | 0.00-0.020 |
Sulphur | 0.00-0.020 | 0.00-0.020 | 0.00-0.020 |
Iron | Balance | Balance | Balance |
Oxygen | 0.00-0.010 | 0.00-0.010 | 0.00-0.010 |
Nitrogen | 0.00-0.010 | 0.00-0.010 | 0.00-0.010 |
With over six decades of expertise, PML delivers high-performance component technologies and precision solutions trusted across critical industries.
ISO 45001
Occupational Health and Safety (OH&S) management systems
ISO 14001
Environmental Management Systems (EMS)
ISO 9001
Quality Management Systems (QMS)
IATF 16949
International Standard for Automotive Management Systems
AS 9100
Aerospace Quality Management System (QMS)
A super alloy is a high-performance material known for its exceptional mechanical strength, resistance to high temperatures, corrosion, and oxidation. These alloys are predominantly used in extreme environments such as aerospace, automotive, power generation, and chemical processing industries.
High-saturation, soft magnetic alloy with superior corrosion resistance for demanding magnetic and marine applications.
High-permeability soft magnetic alloy with excellent EMI shielding and corrosion resistance for advanced electronic and power applications.
High-saturation magnetic alloy for precision applications in motors, sensors, actuators, and aerospace components.
High-saturation, soft magnetic alloy with superior corrosion resistance for demanding magnetic and marine applications.
High-permeability soft magnetic alloy with excellent EMI shielding and corrosion resistance for advanced electronic and power applications.
High-saturation magnetic alloy for precision applications in motors, sensors, actuators, and aerospace components.
Pioneering cutting-edge technology to develop reliable, high-performance magnetic components and engineering solutions.
