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Super Alloys

Nimonic 80A

High-strength nickel alloy for high-temperature structural applications

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High-Temperature Resilience: Nimonic 80A for Extreme Thermal Performance

Designed for service temperatures up to 815°C, Nimonic 80A combines high tensile strength, creep resistance, and oxidation stability.

Ingot Manufacturing Process

Manufactured from virgin raw materials using Vacuum Induction Melting (VIM) technology to ensure controlled chemistry and minimal impurities.

RFQ from Customer

Alloy chemistry and ingot specifications are finalized as per application requirements.

Alloy Design/Planning

As per customer requirement mould design carried out and planned for charge preparation, charge sequences in VIM furnace. Careful selection of raw materials are the prime factor to achieve specified chemistry of an alloy.

Alloy Melting by VIM

Virgin elements are charged into the VIM furnace either in air or under vacuum, with precise adjustments made for trace element additions during melting.

Process & Quality Control

The melt is poured under vacuum into precision-engineered molds using an automatic tilting mechanism for defect-free solidification.

Primary Finishing

Post-casting processes include surface treatment, cropping, and preparation of ingots for downstream processing.

Testing & Packaging

Every batch is tested for chemical composition by Spark- OES / wet analysis / Gas analysis, and physical compliance as per customer specification before secure packaging.

Technical Specifications

ElementMinMax
C0.040.1
Mn01
Si00.25
P00.005
S00.005
B00.008
Co01
Fe01.5
Cr1821
Al11.8
Ti1.82.7
NiBalance-
Cu-≤ 0.20%
Ti+Al≥ 3.50%-

Properties

Superior mechanical strength and oxidation resistance at high temperatures—ideal for structural parts in hot gas paths.

AlloyMechanical properties*PML alloy: as cast*After Heat Treatment
PML Nimonic 80A   
 Rockwell Hardness (BHN)200- 250260 Min
 Tensile Strength Ultimate (UTS)800-1000MPa1000-1300MPa
 Tensile Strength Yield (YS)550 - 750MPa600MPa Min
 Elongation Break-17% Min
 Reduction of AreaNot Applicable17% Min

*Typical values- Mechanical properties after heat treatment varies as per the heat treatment cycle.

Process Capability

Ensuring material integrity with 100% PMI testing via our precise XRF analyser.

Input: Batch SizeOutputAlloying ElementsChemistry ToleranceImpurities Max
30 kg to 600 kgIngot of required shapeAl, Ti, Cr±0.5% for high-level (2-digit) elements
±0.3% for low-level (1-digit) elements

Oxygen < 25ppm 

Hydrogen < 3ppm 

Nitrogen < 50ppm 

All other impurities  < 50 ppm

Image Text Section

Nimonic 80A: High-Strength Alloy for Extreme Thermal Environments

Nimonic 80A is a high-performance nickel-based alloy that maintains its structural integrity and tensile strength at temperatures as high as 815°C.

Benefits

With over six decades of expertise, PML delivers high-performance component technologies and precision solutions trusted across critical industries.

1

Flexible batch sizes

2

Consistent, reproducible high quality

3

Minimal gas impurity levels

4

Evaporation of volatile non-ferrous impurities (Sn, Zn, Pb, Sb)

5

Reduced non-metallic inclusions

6

Ready-to-use ingots for powder metallurgy (MIM), strip production, rolling, forging, etc.

Applications

PML-produced Nimonic 80A ingots are engineered for demanding high-temperature applications in:

1

Gas turbine components (blades, rings, vanes, and discs)

2

Automotive exhaust valves

3

Die-casting inserts and cores

4

Nuclear boiler tube parts

5

Power generation and aerospace industry

6

Chemical processing and industrial furnaces

Trust, Reliability & Quality

With over six decades of expertise, PML delivers high-performance component technologies and precision solutions trusted across critical industries.

ISO 45001

ISO 45001

Occupational Health and Safety (OH&S) management systems

ISO 14001

ISO 14001

Environmental Management Systems (EMS)

ISO 9001

ISO 9001

Quality Management Systems (QMS)

IATF 16949

IATF 16949

International Standard for Automotive Management Systems

AS 9100

AS 9100

Aerospace Quality Management System (QMS)

Frequently Asked Questions

NIMONIC 80A is primarily used in turbine blades, exhaust systems, die-casting tools, and other high-temperature, high-stress applications.

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