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Stator Laminations

Cobalt Iron Stator Laminations

Ultra-thin, high-saturation magnetic solutions for high power-density electric machines.

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Maximum Torque, Minimum Size.

Precision engineering starts at the core. The stator is the heart of the motor - but the material is its pulse. Selecting high-grade Cobalt-Iron laminations is what separates standard performance from critical reliability in the world's most demanding electric machines.

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~2.4 Tesla: The Highest Magnetic Saturation

Cobalt-Iron (CoFe) laminations are ultra-thin, high-performance magnetic steel sheets, precision stamped and stacked to form stator cores. By enabling higher magnetic flux density than any other soft magnetic material, CoFe allows engineers to design motors that are smaller, lighter, and more powerful than Silicon Steel or Nickel Alloy alternatives. This is the material of choice when power density is non-negotiable.

Technical Specifications

Property

Value

Thickness

0.127 mm – 0.35 mm

Saturation Flux Density

~2.35 – 2.45 T

Common Alloys

Hiperco 50, Vacoflux 50, AFK50, Vacodur 49, CoFe 49, CoFe 27

Coercivity

~80 – 160 A/m

Insulation Coating

Inorganic or organic per application

The PML Manufacturing Flow

1

Requirement Analysis

Specs, drawings, and application understanding review.

2

Process & Tooling

Precision die design for thin laminations (0.127–0.35 mm).

3

Stamping & Forming

High-precision, high-volume production of laminations.

4

Heat Treatment

ASM 2750E compliant stress relief and optimization.

5

Magnetic Testing

BH loop, coercivity, and in-house magnetic characterization.

6

Traceability & QA

Full traceability from raw material mill to finished goods.

Where Cobalt Alloy Performs

1

Aerospace & Defense

Actuators, starter-generators, and flight control motors where weight and power density are primary constraints.

2

Medical Devices

Surgical robotics and implantable motor systems where miniaturization is non-negotiable.

3

Industrial Automation

High-speed servo motors and precision drives demanding maximum torque in constrained form factors.

4

Emerging Mobility

Electric aviation, eVTOL, and next-generation EV drivetrains where every gram and watt is engineered.

Comparing CoFe against Silicon Steel or Nickel Alloy for your application?

Our engineers will help you model the performance, weight, and cost trade-offs before you commit to a design.

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Pioneering cutting-edge technology to develop reliable, high-performance magnetic components and engineering solutions.