Logo
ProductsAbout UsCapabilitiesServicesIndustryInvestorsBlogsCareersContact

Medical Grade Alloys

Vitallium Alloy

PML’s Vitallium ingots are ideal for precision casting, powder manufacturing, and prototyping with exceptional metallurgical consistency.

Home Banner
Mobile Banner

The Living Alloy: Unyielding Strength for Life’s Most Critical Demands

Engineered for biocompatibility, fatigue strength, and corrosion resistance-Vitallium alloy is the trusted choice for critical medical, aerospace, and additive manufacturing applications.

Ingot Manufacturing Process

High-purity Vitallium alloy ingots produced from virgin elements using advanced Vacuum Induction Melting (VIM) technology.

RFQ from Customer

Alloy chemistry and ingot specifications are finalized as per application requirements.

Alloy Design/Planning

As per customer requirement mould design carried out and planned for charge preparation, charge sequences in VIM furnace. Careful selection of raw materials are the prime factor to achieve specified chemistry of an alloy.

Alloy Melting by VIM

Virgin elements are charged into the VIM furnace either in air or under vacuum, with precise adjustments made for trace element additions during melting.

Process & Quality Control

The melt is poured under vacuum into precision-engineered molds using an automatic tilting mechanism for defect-free solidification.

Primary Finishing

Post-casting processes include surface treatment, cropping, and preparation of ingots for downstream processing.

Testing & Packaging

Every batch is tested for chemical composition by Spark- OES / wet analysis / Gas analysis, and physical compliance as per customer specification before secure packaging.

Technical Specifications

Chemical Composition – Reference: ASTM F1537

ElementsASTM F1537 Standard
MinMax
Chromium26%30%
Molybdenum5%7%
Iron0.75%
Carbon0.05%
Silicon1%
Manganese1%
Nickel1%
Nitrogen0.25%
CobaltBalanceBalance

Process Capability

Properties

Vitallium is a cobalt-chromium-molybdenum alloy engineered for long-term performance in biomedical and high-temperature environments.

AlloyMechanical properties*PML alloy: as cast*After Heat treatment*
PML Vitallium










*Typical
Rockwell Hardness47 HRC34 HRC
Tensile Strength Ultimate (UTS)960MPa869 MPa
Tensile Strength Yield (YS)680MPa644 MPa
Elongation of Break10%12% Min
Reduction of Area-12% Min

*Typical- Mechanical properties may vary as per heat treatment.

Image Text Section

Vitallium: Precision-Engineered to Defy Friction and Time

The definitive high-strength superalloy for applications where failure is not an option and total biocompatibility is the standard.

Technical Specifications

Process Capability

Flexible small-batch melting and casting of Vitallium alloy.

Input : Batch sizeOutputAlloying 
Elements
Chemistry toleranceImpurities Max
30 kgs to 600 KgsIngot of 
required 
shape as per 
customers requirement
Cr and W on Co- base+/- 0.5 % for Higher
level % (Above 2
digit) and
+/- 0.3 % for lower
level % (Single digit)

Oxygen < 25ppm 

Hydrogen < 3ppm 

Nitrogen < 50ppm 

All other impurities  < 50 ppm

Benefits:

With over six decades of expertise, PML delivers high-performance component technologies and precision solutions trusted across critical industries.

1

Flexible batch sizes

2

Consistent, reproducible high quality

3

Minimal gas impurity levels (H₂, O₂, N₂)

4

Evaporation of volatile non-ferrous impurities (Sn, Zn, Pb, Sb)

5

Reduced non-metallic inclusions

6

Ready-to-use ingots for powder metallurgy (MIM), strip production, rolling, forging, etc.

Applications

Vitallium ingots are suitable for:

1

Orthopaedic implants and dental prosthetics

2

Powder production via VIGA for additive manufacturing

3

Precision investment casting of biomedical and aerospace parts

4

Rapid prototyping and forming applications

5

Wear-resistant tooling for high-performance industries

Trust, Reliability & Quality

With over six decades of expertise, PML delivers high-performance component technologies and precision solutions trusted across critical industries.

ISO 45001

ISO 45001

Occupational Health and Safety (OH&S) management systems

ISO 14001

ISO 14001

Environmental Management Systems (EMS)

ISO 9001

ISO 9001

Quality Management Systems (QMS)

IATF 16949

IATF 16949

International Standard for Automotive Management Systems

AS 9100

AS 9100

Aerospace Quality Management System (QMS)

Frequently Asked Questions

Vitallium is a cobalt-based alloy (CoCrMo) designed for applications requiring fatigue strength, corrosion resistance, and biocompatibility—especially in medical implants.

Related Products

ASTM F75 Alloy

ASTM F75 Alloy

PML’s ASTM F75 ingots are precision-melted and tailored for additive manufacturing, investment casting, and high-performance component fabrication.

Request a Quote

Pioneering cutting-edge technology to develop reliable, high-performance magnetic components and engineering solutions.