Close-up of many die-cast metal rings

Die Casting

High-precision Zamak die casting using advanced multi-slide technology for net-shape components with tight tolerances, high-volume efficiency, and minimal post-processing.

Core Capabilities

Die-cast metal part with PML marking

Multi-Slide Die Casting Expertise

  • Utilizes 2 to 4 slides for complex, net-shape part production.
  • Reduces or eliminates secondary operations—saving time and cost.
  • Delivers tight tolerances and exceptional surface finishes.

Zamak Alloy Specialization

  • Precision-focused casting exclusively with Zamak materials.
  • Enables consistent quality and repeatable mechanical properties.

Net-Shape Manufacturing

  • Produces parts with minimal material waste.
  • Eliminates the need for machining or trimming in many cases.

High-Speed Output

  • Achieves up to 14 shots per minute.
  • Ideal for high-volume, time-sensitive production runs.

Product Scope & Industry Applications

We manufacture precision components for industries that demand dimensional accuracy, mechanical strength, and reliable performance:

Two electrical cable connectors

Electronics

Compact, intricate casings and enclosures.

Automotive engine housing with a sensor cable

Automotive

Sensor housings, levers, and mounts.

Wristwatch with a black dial

Consumer Goods

Functional and aesthetic product parts.

IV drip bag on a medical stand

Medical Devices

Small, precise mechanical subassemblies.

Gas regulators with pressure gauges

Gas Meters & Assemblies

Lightweight, corrosion-resistant parts.

Warehouse with forklifts and stocked shelves

General Engineering

Fit-for-purpose components with exact tolerances

Customization & Design Support

Customization & Design Support

  • Part Dimensions: Up to 50 x 50 x 50 mm
  • Material Weight: Up to 40 grams
  • Engineering Support: Expert consultation on manufacturability and design optimization
Production Capacity & Efficiency

Production Capacity & Efficiency

  • Machine Range: In-house die casting machines from 8T to 25T
  • Precision: ±0.001" (0.025mm) dimensional consistency
  • Cycle Speed: Up to 14 shots/min for rapid output
  • Scalability: From prototypes to large-scale production runs
Technology & Innovation

Technology & Innovation

  • Advanced Multi-Slide Tooling: Reduces parting-line variation and enhances dimensional control.
  • Compact Tooling Design: Improves repeatability and part consistency.
  • Integrated Production Systems: Enables lean manufacturing and minimized waste.

Competitive Advantages

  • 01

    Net-Shape Accuracy

    Significantly reduces the need for post-processing.

  • 02

    Superior Precision

    Achieves industry-leading dimensional tolerances.

  • 03

    Cost Efficiency

    Lower material waste and fewer operations reduce total part cost.

  • 04

    High Throughput

    Perfectly suited for large volume production with consistent quality.

Die-cast metal rings

Certifications & Quality Assurance

Our die casting operations are certified and built for reliability:

ISO 9001:2015 certification logo

ISO 9001

Quality Management Systems (QMS)

IATF 16949:2016 certification logo

IATF 16949

Automotive Quality Standard

DQS AS 9100 certification logo

AS 9100

Aerospace Quality Certification

Multi-Slide Zamak Die Casting & Net-Shape Tooling | PML | Permanent Magnets Ltd